Cable assemblies to individual specifications
We assemble ready-to-connect cables, connectors and cable harnesses customised to your individual requirements. Let us assemble customised cables for you which are high quality, long-lasting and highly functional!
Cable assembling consists of many processes such as stripping, fastening, connecting, crimping, plugging, insulating and protecting. All of the departments work closely with one another in-house in an interdisciplinary manner in order to ensure all of the sub-processes of cable assembling are optimally integrated.
BÖWE-Elektrik, as a professional cable assembler, supports customers from a range of industries such as the automotive, aircraft construction, machine construction and military technology industries. We gain the trust for projects where huge demands are placed on cable systems with production of the highest level and by complying with strict quality regulations.
Cable assembly: Our services
Cable assembling with customised lengths
We offer you assembled cables with customised lengths: Our modern processing machines can cut to individual lengths and strip any type of cable in the form of single wires of cross-section 0.035 mm² (AWG32) to 95 mm², control cables with and without braid, coaxial cables, ribbon, round ribbon and FFC cables, fibre-optic cables made of plastic, corrugated pipes, insulating and shrink tubes as well as mark and bundle cables. Tailored entirely to your needs!
Cable with crimping technology
With over 700 quick-change tools, we crimp with high process reliability a wide range of contacts with and without single wire seal (crimp connections with seal) ranging from 0.05mm² (AWG30) to 95mm². The monitoring of processes is documented with crimp level, pull-off force, crimp force monitoring and micrographs. We also have solutions for various braid contacts, FFC, FPC, insulation displacement and splice processing technology.
Cable assemblies for e-mobility
With resistance and ultrasonic welding technology, ideal electrical connections with individual geometrics for high-voltage (HV) e-mobility solutions can be manufactured. Our ultrasonic welding connections are reliable up to 70mm²! We can also manufacture fully automatically ultrasonic compactions with high process reliability.
For the ultrasonic welding process, besides thermoplastics, non-ferrous metals such as copper, brass and their alloys are suitable.
Soldering and tin-coating for cable assemblies
With controlled soldering stations or under protective gas, we solder with solder wave technology contacts and assembly parts to relevant standards and specifications. On our machines we can twist and tin-coat strands. Regular calibrations of soldering stations are among the quality-related measures taken to ensure soldering quality. We supply all items in our product range in RoHS process-capable design – and upon request in lead-coated design.
Cable assembling with twisting & bandaging technology
Customised single wires: On our semi and fully-automated machines we can twist single cables up to a length of 12m with the lay lengths according to your requirements.
We bandage, bundle, insulate and mark cables. We meet your requirements precisely!
Marking technology for cable assemblies
We mark cables, housings, tubes, components and much more with all common marking processes.
In recent years there has been a marked increase in and improvement in the quality of component marking. The requirements have become increasingly complex and diverse. We focus entirely on your needs or suggest suitable solutions for you.
Assembled cables: 100% suitable for use
Cable assembler with expertise
Trust our expertise in the area of cable assembling and obtain advice without obligation! We will support you from the design stage to the finished cable solution.
BÖWE-Elektrik: Your strong partner!